The described methodology has been applied in multiple industrial environments, including:

  • refineries and petrochemical facilities, BIM

  • production plants and processing halls,

  • technological installations for chemical and industrial manufacturing.

Each project required individual adjustment of scanning density, accuracy level, and data structure to meet specific engineering goals.

Related industrial projects in Poland

Industrial laser scanning significantly reduces design risk in brownfield projects. Accurate spatial data allows engineers to:

  • verify existing conditions before design,

  • detect clashes between new and existing installations,

  • minimize costly on-site corrections during construction,

  • shorten the design and decision-making process.

For large industrial facilities, laser scanning becomes a foundational data source, not a visualization tool.

Engineering relevance of industrial laser scanning

Data processing and deliverables

After data acquisition, all scans were processed and validated before delivery.

Typical deliverables included:

Depending on project scope, the data was prepared for direct use in CAD, plant design software, or BIM environments.

Data processing and deliverables

All projects were executed on-site in Poland using terrestrial laser scanning (TLS) adapted to industrial environments.

Key characteristics of the methodology:

  • multi-station laser scanning of large objects and interiors,

  • scanning performed during normal plant operation where possible,

  • full registration of all scan positions into a single coordinate system,

  • control of measurement accuracy depending on design requirements.

The applied workflow ensured complete spatial coverage, including areas difficult to measure using traditional surveying methods.

Laser scanning methodology

Industrial facilities often lack complete, up-to-date technical documentation. Over time, installations are modified, extended, or rebuilt, making traditional 2D drawings unreliable or incomplete.

In the presented projects, laser scanning was used to capture:

  • active industrial plants,

  • production halls with dense installations,

  • technological pipelines and equipment,

  • complex spatial layouts with limited access.

The goal was to obtain accurate as-built geometry for engineering design, collision detection, and planning of new technological lines without interrupting plant operation.

point cloud of industrial process installation
terrestrial laser scanning of refinery installation
industrial laser scanning of production facility in Poland

Industrial laser scanning in Poland is widely used in heavy industry, chemical plants, refineries, and manufacturing facilities where accurate as-built data is required for redesign, modernization, or expansion.

INNOVAR performs on-site laser scanning of large-scale industrial environments, delivering registered point clouds and engineering-ready data used directly in CAD and BIM workflows.

Projects include production halls, process installations, pipelines, tanks, and complete industrial facilities operating under real production conditions.

What was scanned and why?

Industrial Laser Scanning in Poland – Factories and Process Installations

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